Cationically photocured epoxy/polycaprolactone materials processed by solution electrospinning, melt electrowriting and 3D printing: Morphology and shape memory properties

Abstract

Epoxy/polycaprolactone (PCL) blends containing cationic photo-initiator were prepared by both solution and melt blending. These materials were processed by solvent casting, solution electrospinning (SE), melt electrowriting (MEW), and Fused Deposition Modeling (FDM) 3D printing. The final materials were obtained after UV curing at room temperature. FTIR, and gel content measurements showed that all the materials were crosslinked and that the PCL was part of the network. The shape memory abilities (measured by DMA experiments) depended on the processing technique. Thus, the fixity and recovery ratios were optimal for electrospun fibers, while the 3D printed sample was not able to recover any shape, probably because of the poor adhesion between the printed layers. According to AFM images, samples obtained by MEW and 3D printing produced materials with spherulitic morphology, while solution electrospinning rendered fibers with Shish-Kebab-type crystalline morphology. The latter was highly anisotropic, and many chains were oriented along the nanofiber axis interdispersed with amorphous regions where the epoxy resin formed covalent links with the PCL chains. This morphology conferred extraordinary solvent resistance and shape memory properties to the electrospun mats. The latter manifested a very high affinity towards chloroform, and accordingly, they displayed potential applications as chloroform sensors.